Advanced Sanitation for Meat & Poultry Processing
Eliminate biofilms, destroy pathogens in seconds, and reduce product loss—with an FDA-approved, USDA Organic-compliant solution.
Biofilms: The Hidden Threat to Food Safety
Across more than 5,600 meat, beef, and poultry processing facilities in the United States, disinfection technologies have stagnated for over 30 years. The industry continues to rely on toxic, carcinogenic chemicals that struggle to eliminate the real threat: biofilms.
These complex microbial communities adhere to stainless steel surfaces, forming a protective matrix that shields dangerous pathogens like Listeria, Salmonella, E. coli, and Staphylococcus from traditional cleaning methods. Biofilms account for 60–80% of microbial contamination in food facilities.
- Bacteria and mold cause 15–20% of harvested product loss
- Biofilms survive standard sanitation and recontaminate subsequent batches
- Cross-contamination spreads pathogens across conveyor belts, pipes, and cutting boards
- Traditional sanitizers only target surface-level microbes, not the biofilm matrix
- 50-year-old chemical technologies can’t control modern contamination challenges
The True Cost of Biofilm Contamination
Penetrate, Destroy, Protect
HydroTreat uses advanced mineral oxychloride technology to generate Reactive Oxygen Species (ROS) that don’t just kill surface microbes—they penetrate deep into the biofilm structure, breaking down the protective matrix and destroying the pathogens within.
As an antimicrobial agent, HydroTreat functions like a Trojan Horse: it passes through cell membranes disguised as a simple oxygen molecule, then converts into aggressive ROS that attack the cell nucleus, destroying pathogens instantly.
Unlike chlorine which dissipates quickly, HydroTreat continuously regenerates ROS, providing long-lasting residual protection that prevents recontamination.
Laboratory testing confirms HydroTreat achieves a 6.89 log reduction in biofilm viability on stainless steel—outperforming bleach by nearly 100× in biofilm elimination.
Registered Application Sites
Where HydroTreat Works
From scalder tanks to carcass washers, HydroTreat meets or exceeds today’s toughest pathogen-reduction standards.
Why Food Processors Choose HydroTreat
Superior Biofilm Elimination
Penetrates and destroys the protective biofilm matrix that shields pathogens from traditional sanitizers.
Instant Pathogen Kill
Eradicates Listeria, E. coli, Salmonella, and Legionella in less than 10 seconds.
Continuous Protection
Continuously regenerates ROS for long-lasting residual activity that prevents recontamination.
Full Regulatory Compliance
NSF/ANSI 60 certified, EPA registered, USDA Organic compliant (7 CFR Part 205), and FDA approved.
Non-Toxic Residuals
Breaks down to pure oxygen and mineral monoxides. Environmentally friendly with no carcinogenic byproducts.
Dramatic Cost Savings
Capital and operating costs less than 1% of conventional ozone systems. Reduced recalls, downtime, and product loss.
Improved Animal Health
Leads to improved feed conversion rates, increased weight gain, and higher egg production in poultry operations.
Shorter Cleaning Cycles
Faster, more effective biofilm removal decreases downtime and lowers labor costs.
Lab-Proven Efficacy
Independent testing confirms superior performance against the most resilient biofilm-forming bacteria.
HydroTreat vs. Bleach on Stainless Steel
Independent laboratory testing using the ASTM E2799-22 biofilm eradication protocol compared HydroTreat against sodium hypochlorite (bleach) on P. aeruginosa biofilms—one of the most resilient biofilm-forming bacteria known, and a standard test organism for disinfectant efficacy.
Bleach (100 ppm)
HydroTreat (200 ppm)
Confocal microscopy confirmed HydroTreat not only killed pathogens but visibly eliminated the biofilm matrix from stainless steel surfaces—something bleach failed to achieve.
Ready to Transform Your Sanitation Program?
Let’s discuss how HydroTreat can reduce contamination risk, lower costs, and improve food safety across your operation.
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